Integra Castings is ISO 9001:2000 certified for the production of gray and ductile iron castings. 

Melting:

Two Inductotherm coreless induction furnaces have the capacity of 120,000 lbs poured per day.

Molding:

A) No-bake continuous mixer complete with power roller conveyor; roll-over draw and mold manipulators for producing castings weighing up to 2000 lbs.  Molding capacity is 200 molds per 8-hour shift.

B) No-bake continuous mixer complete with cart system for producing castings weighing 1000 to 5000 lbs.  Molding capacity is 15 molds per 8-hour shift.

C) 20 ton/hr shakeout and sand cooler.

D) 3 ton/hr thermal sand reclamation unit.

Core Making:

A) Two shell core machines for small high volume close tolerance coring.

B) Two No-bake continuous mixer for large close tolerance coring. One complete with automated loop and rollover for larger core boxes

C) Cold Box core machine

Quality Assurance:

1) Spectro Spectrometer analysis.

2) ISO 9001:2000 certified.

3) Electro-Nite and Leeds and Northrup quick lab metal analysis.

4) Integra Wet Lab analysis.

5) Chemical verification by outside lab.

6) Physical test bars analysis by outside Lab.

7) Sand lab analysis.

8) Statistical Process Control throughout the manufacturing process, including:

Base metal chemistry.

Final metal chemistry.

Mold testing.

Ultrasonic testing.

Poured metal verification.

Brinell hardness testing.

X-Ray testing by independent lab.

Material certification of chemistry, physical and hardness is available if requested.

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