Integra Castings is ISO 9001:2000 certified for the production of gray
and ductile iron castings.
Melting:
Two Inductotherm coreless induction
furnaces have the capacity of 120,000 lbs poured per day.
Molding:
| A) No-bake continuous mixer complete with power
roller conveyor; roll-over draw and mold manipulators for
producing castings weighing up to 2000 lbs. Molding capacity is
200 molds per 8-hour shift. |
| B) No-bake continuous mixer complete with cart
system for producing castings weighing 1000 to 5000 lbs.
Molding capacity is 15 molds per 8-hour shift. |
| C) 20 ton/hr shakeout and sand cooler. |
| D) 3 ton/hr thermal sand reclamation unit. |
Core Making:
| A) Two shell core
machines for small high volume close tolerance coring. |
| B)
Two No-bake continuous mixer for large
close tolerance coring. One complete with automated loop and
rollover for larger core boxes |
| C) Cold Box core machine |
Quality Assurance:
| 1) Spectro Spectrometer analysis. |
| 2) ISO 9001:2000 certified. |
| 3) Electro-Nite and Leeds and Northrup quick
lab metal analysis. |
| 4) Integra Wet Lab analysis. |
| 5) Chemical verification by outside lab. |
| 6) Physical test bars analysis by outside Lab. |
| 7) Sand lab analysis. |
| 8) Statistical Process Control throughout the
manufacturing process, including: |
| Base metal chemistry. |
| Final metal chemistry. |
| Mold testing. |
| Ultrasonic testing. |
| Poured metal verification. |
| Brinell hardness testing. |
| X-Ray testing by independent lab. |
Material certification of chemistry, physical and hardness is
available if requested.
View
pictures of this plant. |